MARYLAND INDUSTRIAL PARTNERSHIPS

MIPS Project Detail:

Automated Precision, Inc.

Geometric Algorithms for 3D Inspection

Project #

3524.27

 | 

Round 

37

 | 

Feb 2006

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Company

Automated Precision, Inc.

Rockville

Montgomery

 County
, Maryland
  |  
Founded: 

1987

  |  

Company Description: 

Automated Precision Inc. (API) is a world leader in coordinate measurement solutions. Leading the metrology industry through innovation, API products are used by many of the world’s top automotive, aerospace, machine tool, and CMM manufacturers.

API’s technology improves production processes, from design and innovation to production, quality checks and inspections. The company offers dimensional inspection and metrology services, including consulting, calibration, machine tool error mapping, contract measurement, 3D CAD modeling and reverse engineering to solve difficult measurement problems.

MIPS Project

Round 

37

 - 

Feb 2006

Geometric Algorithms for 3D Inspection

Project #

3524.27

 | 

MIPS Round 

37

 | 

Starting Date: 

Feb 2006

MIPS Project Challenge:
API sought to develop algorithms and software for 3D inspection using point cloud data after being approached by an automobile manufacturer to solve a part-scanning problem.

Project Scope:
UMD researchers helped develop the core of API’s first-generation RapidSca technology, which is a non-contact scanner taking dimensional and geometric 3D scans of objects. The first generation of Rapidscan took images while specialized light patterns were being projected on the object using a computerized projector.  These images and light patterns were analyzed together through an algorithm developed by Gupta and Tao Peng, a former Ph.D. student in the department of mechanical engineering. The 3D models were created as “point clouds” and were examined against the product’s specifications.

Based upon initial technology development through MIPS, API has advanced the Rapidscan technology to where it utilizes stereo imaging with patented techniques to improve 3D edges under any lighting condition. Rapidscan projects infrared random optical patterns while advanced dynamic range sensors capture 3D data under any ambient lighting condition. API’s patented techniques allow for variable resolution depending upon the requirements of the feature to be extracted.

The future of non-destructive inspection lies in non-contact scanning. MIPS provided API with the ability to initially develop and understand suitable applied technology and improve upon this initial technology to where API has the most advanced non-contact scanners in the market today.
-
Kam Lau, CEO, Automated Precision, Inc.

Results: 

API has created over 25 new jobs in engineering R&D and manufacturing as a result of MIPS. The development of Rapidscan and applications for automated inspection utilizing advanced techniques and algorithms from the project show promising market growth for the business. RapidScan is now planned to be in all API demonstration centers throughout the world.

This project enabled API to further develop and expand the market for its family of non-contact area scanners. API now utilizes Rapidscan mounted on industrial robots to do the automated inspection of precision parts. This turnkey system is called the Smart Factory Inspection System (SFIS). SFIS has been successfully introduced into the automotive (precision sheet metal parts) and aerospace industries (airplane door construction). Wind energy, mold and die Inspection, and automotive, in-line inspection are applications API has targeted for the future.

Principal Investigator:

Satyandra K

 

Gupta

Professor, Department of Mechanical Engineering and Institute for Systems Research

Project Manager: 

Kam

 

Lau

Founder & President

Technologies:

Software Development